| S. No. | OPERATION | INSTRUCTIONS |
|---|---|---|
| 1. | Raw material Procurement | All incoming raw material to be reviewed for supporting Manufacturer’s Test Certificate. Material not supported by Rejected lots, if any , to be returned to vendor. |
| 2. | Cropping | First piece of every sheet to be checked by supervisor and subsequently every 50th piece to be checked by operator. Rejected material, if any, to be rectified/converted in to smaller members of scrapped. |
| 3. | Punching | First piece of every punched sheet to be checked by supervisor. To ensure the correctness as per drawing. Bulk Punching to be carried out only after supervisor’s approval. |
| 4. | Side Punching | Holes to be perpendicular to surface, punch and die immediately replaced in case burring is observed. Checked by supervisor. |
| 5. | Edge Security and Hole to Hole Distance | First piece of every member to be checked by supervisor to ensure accuracy of edge security and hole to hole distance. Bending at the angle of 90 degree. |
| 6. | Welding | First piece of every member checked by supervisor to its dimensions, accuracy, as per drawing and welded spot after approval bulk production starts. |
| 7. | Heel Grinding | After grinding the rough surface or to remove the carbon from welded surface to make the smooth one each piece checked by foreman and randomly inspected by supervisor. |
| 8. | Touching/Finishing | Finishing is observed by foremen. If found finishing is not good rejected the piece. Also inspected by supervisor. |
| 9. | Rectification of rejected members | Members not rectified to be scrapped |
| 10. | Powder Coating | Before power coating the material, it goes pre coating treatment such as cleaning, degreasing, degusting, using three in one chemical. |